This is a Universal Fitting Product

Integrated Engineering Mahle PowerPak Piston Set 2.5L I5 2.5T

SKU: MAH-PVO1

DIY Difficulty: VERY DIFFICULT

Sale price$1,249.49

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Product Information

Mahle has responded to your demanding requirements for a reliable and strong 2.5L 5 cylinder piston.  Great for high boost applications, these pistons are engineered for high thermal loads, fast engine speeds with demanding inertia load, and designed to deal with ignition pressure stress unique to direct fuel injection and turbocharging.  These weight-optimized forged pistons are manufactured from high-temperature resistant aluminum-silicon alloy.  This alloy along with Mahle's production technology combine for an ideal piston for race and street use.

These piston sets include high-quality 22mm diameter German steel wrist pins and wire locks.  Strenuous testing of multiple pin sizes on this piston and engine combination has determined the 22mm pin is ideal for weight, strength, and durability.  To match these pistons, a 2.5L specific connecting rod with a non-tapered 22mm small-end is required.  IE offers industry-leading performance Tuscan connecting rods (IERTVB1) that are a direct fit and perfect match for your 2.5L 5 cylinder bottom-end build.

Mahle pistons are treated with their own coating known as GRAFAL.  GRAFAL skirt coating greatly reduces the skirt to wall surface friction and increases scuffing resistance.  Another advantage of the GRAFAL coated pistons is they enable a closer fitting clearance that gives significantly lower engine noise in conjunction with complex piston forms.

These pistons are manufactured from Mahle€™s proprietary 142P alloy.  This unique alloy offers the low-expansion characteristics of 4032 but strength near that of 2618 alloy.  The low-expansion quality allows piston-to-wall clearances to be set tight, which allow the pistons to operate like OEM, quietly and smoothly.

Included is a set of performance piston rings, featuring a barrel-faced top ring, ductile iron, and 3 piece oil ring.  These rings are designed to eliminate unnecessary drag, which reduces friction and increases power.  To maximize power output, the clearances between the rings and piston have been brought in very tightly to reduce blow by.  This is achieved by hard anodizing the top ring lands, which prevents micro welding which could be caused otherwise.  Beneath the top ring and second ring lands an accumulator groove is machined, which provides a cavity where blow-by gasses can collect.  This reduces pressure between rings, while virtually eliminating ring flutter and keeps top rings sealed securely against the bores.

Features:

  • 82.5mm piston bore size
  • 9.3:1 compression ratio
  • 22mm wrist pin for use with IE rods
  • Forged high-strength alloy
  • Maintains lightweight with quiet operation
  • Proprietary Mahle 124P alloy
  • Hard anodized ring landings
  • Clearance for oil squirters
  • Includes Grafal piston coatings
  • Includes pistons, wrist pins, piston rings, & pin clips

What's Included:

  • Integrated Engineering Mahle PowerPak Piston Set
Model   + Drivetrain  
1B Jetta 2.5L I5 +
1K Jetta 2.5L I5 +
8J TT RS 2.5T I5 +
8S TT RS 2.5T I5 [MQB] +
8V RS3 2.5T I5 [MQB] +
B7 Passat 2.5L I5 +
MK5 Rabbit 2.5L I5 +
MK6 Golf 2.5L I5 +

***ORDER CANCELLATIONS***

All order cancellations are processed during regular business hours only. Any order cancellation requests made outside of business hours will be processed during the next business day.

Any cancelled orders including orders that have not shipped will be subject to a 3.5% cancellation fee to offset order processing fees that are not refunded to BMP Tuning. Additionally, if your order has already shipped, you may incur additional fees if the shipment needs to be recalled and/or rerouted back to BMP Tuning.

Some products sold cannot be cancelled after the order has been placed due to agreements with the manufacturer, or in the case of made to order/custom items. This will be noted in the product description.

Please note: Cancellations made after hours, on the weekend, or on a holiday may not be processed for cancellation prior to the order being processed and shipped.

 

***RETURNS AND EXCHANGES***

BMP Tuning will accept returns for UNUSED merchandise in original packaging within 1 YEAR from the time of purchase!
UNUSED products in ORIGINAL PACKAGING that are RETURNED WITHIN 60 DAYS of purchase are eligible for a refund to the original payment method used.
UNUSED products in ORIGINAL PACKAGING returned PAST THE 60 DAY MARK and within the 1 year return period are eligible for store credit only. After 60 days, non-stocked items will be accepted at the discretion of BMP Tuning.
UNUSED products MUST BE IN ORIGINAL PACKAGING, containing all accessories, labels, and documentation.

**CUSTOMERS ARE RESPONSIBLE FOR ORIGINAL AND RETURN*** ***SHIPPING EXPENSES**

The customer is responsible for the return shipping costs/fees – original shipping fees are NON-REFUNDABLE and items shipped with FREE shipping will still be subject to actual shipping charges being NON-REFUNDABLE. BMP Tuning is not responsible for damage to items being returned to us by the shipping carrier and will contact you so that you can file a claim if an item arrives damaged.
Any returned item is subject to a fee of up to 15%.
Restocking fees are WAIVED in the event of a customer receiving a damaged / incorrect product.

KATAPULT: Katapult does not allow us to issue partial refunds. Katapult orders that are cancelled prior to fulfilment will be refunded 100% directly through Katapult. For Returns: Any Katapult purchases that require a partial refund will be given back to the customer as a store credit. No restocking fees will be deducted. However, the original shipping costs on the order will be deducted and the customer will also be responsible for the shipping costs to return item(s) to BMP Tuning.

***THERE ARE ABSOLUTELY NO RETURNS ON ANY ITEMS MARKED AS "SCRATCH & DENT", "OPEN BOX", "USED", OR OTHER "SPECIAL ORDER" ITEMS***

***PLEASE CONTACT US BY EMAIL / PHONE / MESSAGE TO***
***INITIATE A RETURN!***

***APPLICATION/FITMENT ISSUES***

If you need to return an item that does not fit your vehicle and you feel that there is an error in our listing, please contact us immediately. If we find an error on our website or on behalf of a BMP Tuning Representative, we will provide a shipping label for your return and arrange proper shipment of the correct items.
ALL PRODUCTS MUST STILL BE NEW CONDITION IN THE ORIGINAL BOXES, INCLUDING LABELING, HARDWARE, AND DOCUMENTATION.
Customers are responsible for checking the product description for applications prior to ordering anything from our site to verify that the items you have selected are appropriate for your vehicle. Items ordered that are listed correctly on our website but ordered in error WILL REQUIRE SHIPPING TO BE PAID BY THE CUSTOMER.

***DAMAGED/MISSING ITEMS IN SHIPMENT***

If you receive a package that is missing items or was damaged during shipment, please contact BMP Tuning WITHIN 10 DAYS OF DELIVERY. Please check all items as they are delivered! Be sure to keep all packing material, boxes and photos of the damage as this will be necessary to complete the damage claim with the specific courier. UPS/FED EX Typically take 8-15 business days to complete their investigation, however, this time frame could be extended depending on circumstances.

***PRICING***

While we always try to provide the most accurate product and pricing information, we are humans and can make mistakes. If we listed an incorrect price or information for any product on our site, BMP Tuning reserves the right to refuse or cancel any orders placed.
PRICING AND AVAILABILITY ARE SUBJECT TO CHANGE WITHOUT NOTICE.

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